Coilmaster
Software Solutions
We’re consistently updating our cutting-edge software solutions to streamline your design and project scoping process. Our proprietary software solutions include:
EzCoil® is our proprietary coil selection software, designed to make specifying the right coil faster and more flexible. With automatic updates and a growing feature set, it’s a powerful tool for selecting the most cost-effective solution for your heat transfer requirements.
Key benefits include:
- Generate performance data, pricing, and drawings for any operating system
- Enter basic parameters or fully customize your design
- Customize circuiting and select multiple fin designs to meet the most demanding applications
- Get fast, accurate quotes with a user-friendly interface
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VirtuaLab® includes a suite of simulation tools that let you visualize how different coil designs will perform—before anything goes into production. It’s a powerful tool to explore “what if” scenarios, reduce physical prototyping, and ensure the coil you specify performs exactly as expected in the field.
Key benefits include:
- Model detailed circuiting and airflow distributions using tube-by-tube heat exchanger model
- Simulate variable airflow patterns, dropped tubes, tapered circuits, and more
- Integrate coil-level analysis into a flexible system simulation tool
- Create vapor compression systems using drag-and-drop functionality
- Calculate performance across virtually any configuration
Features of VirtuaLab®
VirtuaLab® allows multiple fluids to be simulated including R410a, R22, R407C, R404A, R507A, CO2 evaporation, Propylene Glycol, Steam, and Water. Both evaporation and condensation can be modeled using several input and output options.
The heart of VirtuaLab® is the tube-by-tube model that allows a wide range of circuiting options. VirtuaLab is capable of simulating dropped tubes, tapered circuits, integrated sub-coolers in evaporators, and multiple slab coils.
Because real world coils rarely see uniform velocity, VirtuaLab® offers the user the ability to specify a different velocity profile for the inlet and outlet. Choose from pre-defined profiles including uniform, linear, exponential, parabolic, duct flow, or an inclined coil profile; or you can create your own profile using our custom profile tool.
There are numerous ways to view the solution data with VirtuaLab®. The user interface will show the overall performance with the traditional outputs found in most software packages. However, it is possible to dig a little deeper into the coil performance by using the plotting tools.
With the plotting tools you can look at each tubes performance for leaving temperature, pressure, quality, fluid velocity, or enthalpy1. It is also possible to view the performance of each circuit. Either option will provide additional insight into coil performance that will allow a coil to be designed to better match your application. 1. a thermodynamic quantity equivalent to the total heat content of a system. It is equal to the internal energy of the system plus the product of pressure and volume.
Scalable Manufacturing
At Coilmaster, we believe that scalability isn’t just about increasing capacity—it’s about consistency. We’ve invested in the people, equipment, and space to handle high-volume orders and respond quickly to new opportunities without compromising quality, customer service, or our guaranteed 15-day lead times.
Our manufacturing model is designed to grow with you, supporting high-volume production runs or custom coil configurations. We’ve developed proprietary software that gives you the ability to generate accurate designs, pricing, and performance data upfront, accelerating the quoting process and helping us move into production without delays. And because every project comes with a dedicated point of contact, you get consistent support from design through delivery.
With three U.S.-based facilities and the added capabilities from our acquisition of Heat Pipe Technology, we’re positioned to scale alongside your business—whether you need 100 coils or thousands.
Custom Engineering
We work closely with you from the earliest stages of development to design heat exchanger, fluid cooler, and condenser solutions that meet your exact system requirements—no matter how complex or specialized.
Our custom engineering process includes:
- Early collaboration with in-house engineers who bring many years of experience to product development.
- Advanced 3D simulations and coil animations that show what your coil looks like and how it will function.
- Testing in our 20-ton psychometric chamber that validates performance before production.
- Design strategies that consider long-term efficiency and sustainable performance.
- Guidance on optimizing for manufacturability, cost, and lead time.
Engineering Toolset
AutoDesk | SolidWorks | MatlabCFD
Whether you’re developing something new or adapting an existing design, we’ll work closely with you to engineer a custom solution that fits your system, your timeline, and your expectations.
Rapid Response Manufacturing
Coilmaster’s rapid response capabilities are built to help you meet urgent needs without compromising on quality. If you have an unexpected field failure, we offer expedited manufacturing with the ability to build and ship custom coils within 24 hours when capacity allows.
How Our Emergency Response Process Works
- Design Your Custom Coil
Use our proprietary coil selection software to generate drawings, pricing, and performance data. - Submit an Urgent Request
Call us directly at 888.302.6049 and let us know that you need an emergency shipment. - Engineering Review
Our engineering team will get to work on your drawing immediately—no delays.
- Customer Approval
Once the drawing is ready, we’ll send it to you for approval. - Build & Ship
After approval, we immediately begin production and ship your custom coil—often within 24 hours, depending on capacity.
